サイクロンサイダーセパレータ
FXQ series 蒸気分離器は圧力容器構造の炭素鋼またはステンレス鋼設備であり、その目的は蒸気中に懸濁した水を除去することであり、これらの水は排水弁を通じて排出できない。サイダー分離器は水平配管に取り付けなければならず、排水口は垂直に下向きになっている。分離された液体の迅速な排出を確保するために、適切な排水弁アセンブリをサイダー分離器の底部の排水口に接続しなければならない。
設備タイプ
Baffle type-バッフルまたはフラップ分離器は多くのバッフルで構成されています。セパレータ内の流体は何度も流れを変えます。懸濁した水滴は質量と慣性が大きいため、バッフルの流れが変化すると、乾燥蒸気はバッフルを迂回して前進し続けることができ、水滴はバッフルに蓄積される。サイダー分離器は大きな流動面積を持ち、水滴の運動エネルギーを低下させ、その大部分は凝縮して分離器の底に落ち、排水弁を通じて排出される。
Cyclone typeサイクロンは、速度が低下するため、遠心力によって回転ガス中の水が分離され、蒸気分離器の内壁に集まるように傾斜して下に移動する。分離された液体は収集タンクに収集され流入し、自動排水弁を通じて排出され、乾燥清浄な蒸気は分離器の出口から排出される。
Adsorptive type - There is an obstacle on the steam channel inside the adsorption separator, which is generally a metal mesh pad. The suspended water drops are adsorbed after encountering it. When the water drops reach a certain extent, they fall to the bottom of the separator due to gravity. Separators combining steam spinning and adsorption are also common, and the overall separation efficiency will be improved due to the combination of these two methods.
The main difference between baffle separator, cyclone separator and adsorption separator is that baffle separator can maintain high separation efficiency in a large flow rate range, while the separation efficiency of cyclone separator and adsorption separator can reach 98% only when the steam speed is below 13m/s, otherwise the efficiency will be very low. When the steam speed is 25m/s, the separation efficiency is only about 50%.
Equipment parameters
Scope of application
◆ Compressed air condensate separation and recovery
◆ Condensate separation of steam pipeline
◆ Inlet and outlet separation of gas-liquid mixing part
◆ Condensate separation and discharge in vacuum system
◆ Condensate separation behind water cooling tower
◆ Other kinds of gas-liquid separation
Specifications and dimensions
Model selection method：
◆ Boiler steam: The boiler steam is the place where the gas water separator is needed. Generally, the baffle type or cyclone type is selected, but the effect of the baffle type is not ideal, so the cyclone type is recommended.
◆ Biogas: Biogas also contains water, which affects its use. Due to its flammability and explosiveness, the cost of biogas equipment will be higher in the production process, and many impurities will be brought in during the generation of biogas. Therefore, it is generally recommended that the filter element should be given priority, and manual drainage should be considered for the drainage part.
◆ Air compressor: air compressor is equipped with air-water separator, which is widely used, and filter element type can be selected.
◆ Reactor gas: because the gas produced by the reactor is corrosive, flammable and explosive, it is recommended to choose a stainless steel cyclone type steam water separator, preferably a 316 grade or above (including 316).
◆ Natural gas: Natural gas is flammable and explosive, so cyclone type or filter element type can be selected, and explosion-proof treatment is also required for drain valve.
These medium gases are used in the market at present. If not mentioned, please call for business advice
The company is a manufacturer, which can be customized according to customer needs!
Order information：
Generally, this gas water separator is applicable to any gas, including flammable and explosive gas. The products that the company has made are applied to compressed gas, steam, biogas, natural gas, underground waste gas, VOC gas (corrosive), etc.
When selecting the steam separator, please consider the following parameters:
Consider the treatment flow and select the appropriate caliber.
Considering the chemical properties of the filter medium and whether it contains corrosivity, the material of the steam separator shall be selected.
Considering the temperature of the filter medium, select the appropriate drain valve or high-temperature drain valve.
Provide the pressure, positive pressure or negative pressure of the pipeline. The automatic drain valve does not work under negative pressure. Special note shall be made during model selection.
Precautions for installation and use:
1. Check whether the installation position conforms to the flow direction of the medium, and ensure that it is installed in the direction of the arrow on the housing.
2. The drain outlet is installed on the horizontal pipe vertically downward to ensure smooth discharge of the separated liquid.
3. The upper end of the filter is provided with a lifting ring, which can be installed in the air to reduce the negative pressure of the pipeline equipment.
4. The drain outlet is equipped with a manual ball valve, which shall be closed during installation.
5. The ball valve is open during normal operation.
6. The automatic drain valve is connected below the ball valve. During normal operation, check whether the float ball of the drain valve is reset. During normal operation, the float shall be at the lower end of the drain valve.
7. Close the ball valve when repairing the pipeline or replacing the drain valve.
8. Bypass and inlet and outlet shut-off valves shall be set to ensure maintenance will not affect production.
9. When commissioning a new pipeline or starting a pipeline that has been out of service for a long time, it is necessary to isolate the equipment and clean the pipeline before starting the equipment.
Cyclone steam water separator.pdf
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